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MachinistBlog.com

Plans, projects and how-to's for home machinists

Ryobi Tool Storage Ideas

My collection of Ryobi One Plus cordless tools keeps growing. While looking for a better way to store them I came across Ryobi Nation, where I found some very good storage ideas, plus lots of ideas and plans for other things to make.

I found many tool storage designs there and many of them hang the tools from slots, usually upside down. Unlike them, this design has adjustable width slots. It’s a little more complicated and also more expensive, because it uses aluminum T-slots, but I think the extra time and cost is probably worth it. It can hold Ryobi tools that most of the other designs can’t, like a Ryobi brad nailer, and a trim router. It also holds most tools upright, not upside down, so that they are easier to grab and use. 

I like that the tool storage rack is separate from the cabinets, because I don’t need those.  I also like his use of French Cleats to mount the tool rack and storage cabinets.  

There are no plans, but Steve Mosley’s design should be easy to reproduce. Besides the backboard, there are just two parts, which you need to make a lot of copies of. My Shapeoko CNC router should be able to make them quickly and easily.

The Kreg Mini Trak he uses seems to be a little pricey, there are some less expensive alternatives available.

Adjustable Width Ryobi Tool Storage

A Pivot to Robotics

I’ve been interested in robotics for a long time and my desire to build a large outdoor rover was the reason I used to buy a mini-lathe about thirteen years ago. That led to a desire to learn how to machine metal, and that led to Machinistblog.com.

Then I decided to start a nonprofit makerspace about eight or nine years ago. That turned into a second full-time (and unpaid) job for five years which did not leave any time for this website, or for making anything.

I’m no longer involved with the makerspace and I like to keep busy, productive and learning. So this last winter I turned my attention back to robotics because it encompasses a lot of my interests and skills:

  • I’ve had a lifelong interest in electronics and I have a degree in electronic technology (which I’ve never used professionally).
  • I’m knowledgeable about computer hardware and I’m pretty certain I could have been a very good professional computer programmer if I’d wanted to go down that path. Unfortunately, my coding skills have become very old and rusty, but I’m working on them.
  • I like designing and building mechanical things and I have the tools and skills to make almost anything.

I’ve built a fairly large number of robotic rovers over the years and I’ve recently come up with some innovative ideas that I want to tell others about. As a result, you are going to start seeing some posts on MachinistBlog.com about robotics, computer vision and machine learning, single board computers like the Raspberry Pi, and computer programming. 

Those topics don’t fit the name of this blog or what I’ve written about in the past. But there’s no point in spending time writing an article if almost no one is ever going to see it, which is what would happen if I created a brand-new website about robotics. MB is no longer highly ranked by Google like it once was, but it is still very visible on the Internet and it gets a lot of visitors. So what I post on here will get found and read.

To prepare for new posts I’ve done some overdue maintenance on MachinistBlog.com:

  • The site has been secured with HTTPS and you will now see a green padlock next to the URL in the address bar. 

This was done with the help of Carol Rehnberg of 4SiteSolutions. I am very picky when hiring someone to work on my websites because I have not been impressed by most of the web designers and system admins that I’ve interviewed. I think Carol is very knowledgeable, has good judgment and is trustworthy. 

Her rates are also very reasonable and she works fast. She charged me for less than an hour of work to fix my SSL problem even though she knew my budget was much higher. So I recommend that you contact her if you need some website maintenance done or a website designed. 

  • I’ve started culling old posts that have not aged well or which were not very interesting in the first place.
  • Broken links are being fixed.
  • I’ve started to prepare for an overhaul of this site’s design by looking at other websites for color and layout ideas, and to see if I can find ideas for making this site more usable and for improving its search engine rankings. 

Review – $40 QCTP for 7x Mini-Lathes

This is a review of a very inexpensive Quick Change Tool Post (QCTP) set for 7x mini-lathes that can be purchased on Ebay for about $38 (including shipping).  It is considerably less expensive than similar size QCTPs that you can find on LittleMachineShop.com and Amazon that cost about $135 to $155 plus shipping.

I purchased it because the cut-off blade holder for my 10-year old A2Z CNC QCTP had broken and I needed another one ASAP.  I didn’t have time to fix it and I couldn’t buy a replacement because the company has gone out of business.  My set was on loan to the SparX 1126 FIRST Robotics Team, where I am a mentor, and it was getting heavy use because we were in the middle of the build season.

So, when I came across this cheap QCTP set on eBay I decided to take a chance and buy it for the team.  The same set is sold by many eBay vendors and I chose this one and paid a higher price, $45, because they were promising delivery sooner than most other vendors and the seller has a high rating.  It was delivered six days after I ordered it.

It’s manufactured in China and it comes with four tool holders – two identical holders for turning and facing bits, a ⅜-inch boring bar holder and a holder for ½-inch cut-off blades.  The tool post is made almost entirely from hard anodized aluminum and the tool holders are made of steel.  In comparison, the $135 QCTP that Little Machine Shop sells for 7x lathes is made entirely of steel and it includes an additional holder that can knurl in addition to hold another tool bit. Continue reading Review – $40 QCTP for 7x Mini-Lathes

Wrench/Hammer Combination Tool for Mini Mill

By Roger Leete

This tool was made for my Grizzly G8689, but it can be adapted to almost any mill.  Just choose the right sized socket for your particular drawbar.  Note that I did not come up with this idea, but found it on the web.  I made the parts based mostly on the materials at hand.  Dimensions are mostly made up on the spot, and measurements were all made with a scale.  In other words, this project requires no careful measurements or has any critical dimensions.

Socket

First step is to find a deep well socket that fits the drawbar.  For my mill, that means 17mm.  I bought sockets at Harbor Freight, but just about any cheap deep well socket will do.  HF has them for about 2 bucks.  As you can see from the pictures below, I cut about 1/2-inch off the drive end, simply parting it off at the line on the socket.  (Some sockets have a different appearance, so roughly 2-3/8-inch long) This dimension is by no means critical.  I was worried that the sockets may be hardened, but a standard HSS parting blade cut it cleanly and easily.  This operation was done on a 7×12 mini lathe, so it’s not like you need an expensive machine to part off.  When you break through to the square bore it will be an interrupted cut, so take it slow at that point, or finish with a hacksaw.   Tip: get or make a carriage lock for your lathe.  It makes parting so much easier.

Next operation was to bore out the square drive hole.  Once again, this was done on the lathe.  The square hole makes for an interrupted cut, so take it slow and easy until you get it round to avoid too much impact on the tool bit.  Drilling first may be easier, to remove the bulk of the material.  You want to bore it out enough for the inner filler piece, but leave enough wall thickness for strength.  My bore is about 5/8-inch diameter, but this is not critical either.  I purposely made the bore tapered slightly.  I’ll explain why in the next step.  Set your compound over a degree or two, and bore it out to size.  The socket machining is done for now.

As purchased on the left, machined on the right

Next piece is the inner filler.  I made mine out of brass for weight, and because that is what I had on hand.  Steel would also work, but I’d not recommend aluminum as you want more mass.  This piece is slightly tapered the same as the bore.  The reason for this is to have it jam up into the socket to facilitate tightening of the hammer head.  Once turned to size, drill and tap for the hammer head screw.  I used 3/8-16, but 1/4-20 would work just as well.  You want enough thread to hold securely, but if you go too deep, you’ll be tapping into the side of the screw when you make the handle.  Using a hacksaw, cut a screwdriver slot in the opposite end. Continue reading Wrench/Hammer Combination Tool for Mini Mill

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