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- Forum
January 11, 2009, 06:18
No description found for this item.
- Clubs
September 7, 2009, 11:50
This is a list of machining and metalworking clubs located in the US and Canada. We'd like to expand the list to include other countries and live steam…
- Events
March 13, 2010, 11:11
California Western Engine and Model Exhibition (WEME) August 26-28, 2011. Vallejo, CA Massachusetts 16th Annual N.E.M.E.S Model Engineering Show February…
- About
January 4, 2009, 07:14
I started this web site because I missed running one. I ran a computer BBS and then a web site about general aviation in New York State for about twelve…
- Table of Contents
April 26, 2010, 22:17
This page contains the site table of contents. Use it to quickly find content on this website.
Blog Posts
- Category: Other (8)
- We were down for about 16 hours because of Dreamhost by: Rob
January 29, 2012, 22:18
Update: Dreamhost is still having problems, although not as bad as yesterday. So I just signed up for CloudFlare. Once the nameserver changes get propagated…
- We got hacked (and I could use a little advice) by: Rob
July 11, 2011, 11:08
We got hacked Sunday morning. Malicious code was added to our index files, Javascripts were replaced and file permissions were changed. I noticed it almost…
- MachinistBlog.com is 2 years old by: Rob
January 11, 2011, 09:00
January 6th was the second anniversary of MachinistBlog.com. I'm not usually one to brag but I am proud of this achievement. Almost everyone who starts…
- I've had an itch to spend more time in my workshop by: Rob
October 12, 2010, 10:06
Yes, I know. I haven't added much new material to MachinistBlog.com lately. If it weren't for Mike and Nate this web site would be as stale as 3-week old…
- Denmark to become the fourth nation to launch a man into space? by: Rob
August 30, 2010, 12:09
MachinistBlog.com is pleased to announce our support for Copenhagen Suborbitals, a small non-profit suborbital space endeavor led by two guys with big brass…
- Akin's Laws of Spacecraft Design by: Rob
February 16, 2010, 13:40
I'm not exactly sure who Dave Akin is, but he's obviously a wise man. He wrote these 33 Laws of Spacecraft Design that are full of astute insights and…
- South Bend Lathes Sold, Drilling Square Holes & Decimal Points by: Rob
October 24, 2009, 22:20
I try to post at least one new article each week, but I've been bogged down on some long articles that just aren't ready yet. So, I thought I'd try writing a…
- Harbor Freight POI File by: Rob
October 3, 2009, 21:14
Have you always wanted to visit a Harbor Freight store but don't have one near your home? This "Points of Interest" (POI) file contains 274 store locations…
- We were down for about 16 hours because of Dreamhost by: Rob
- Category: Reviews (5)
- Harbor Freight 1x30 Belt Sander Review by: Rob
March 20, 2011, 17:40
This is a review of the Harbor Freight 1x30 belt sander, model #2485. I noticed it was on sale and remembered Mikey telling me that a belt sander is a better…
- Wanted: A review of Draftsight, a new free 2D CAD program by: Rob
July 22, 2010, 13:24
Would anyone like to volunteer to write a review of a new free 2D CAD program called Draftsight? It looks intriguing but I don't have time to write one…
- Review: Drill Doctor 750 by: Rob
August 3, 2009, 19:59
This is a review of the Drill Doctor 750 drill bit sharpener. You may find it useful if you are considering the newer 750X or 500X.
- Harbor Freight Digital Caliper Discussion by: Rob
February 11, 2009, 21:26
Toolmonger is having an interesting discussion about the quality of Harbor Freight's inexpensive digital calipers. They aren't too impressed but everyone…
- Book Review: Machine Shop Essentials by: Rob
January 10, 2009, 23:06
Machine Shop Essentials by Frank Marlow, PE This is one of the best and most useful books in my library of machine shop and metalworking books. It clearly…
- Harbor Freight 1x30 Belt Sander Review by: Rob
- Category: Projects & Ideas (19)
- Retractable pen made from 30-06 bullet casings by: Rob
January 6, 2012, 13:20
I think this is a cool project and the video may teach you some new machining or fabrication methods even if you don't want to make a retractable pen out of…
- My First Attempt at Making Machinable Wax by: Rob
August 24, 2011, 19:48
I tried making some machinable wax last night. It's supposed to be harder than plain wax and mine wasn't, or at least not noticeably. But I believe I can…
- Casting Lots of Small Parts by: RobertG
August 1, 2011, 10:43
I spend about half of my time writing CAM software, and the other half doing product development for a bunch of companies. Usually my prototypes are one-off,…
- Video: Making a tailstock dial indicator stop by: Rob
July 20, 2011, 11:27
This short video shows you how to make a dial indicator stop for a Grizzly G0602 lathe that can be easily adapted to other lathes. The stop is used with a…
- Heroic Mop Sacrifices Self to Save Grill on Memorial Day by: OneBike2Ride
May 31, 2011, 07:59
Reporting by Blabbermouth Bobblehead DP - (Disassociated Press - No News At 11) While pictures of the heroic rescue and salvage operation were…
- Bracket for towing a lawn roller by: Rob
May 4, 2011, 11:10
This is the bracket I made last weekend so I can tow my ancient hand-pulled lawn roller behind my riding lawn mower. I usually don’t roll my lawn because…
- Snub's ball turning tool by: Rob
October 30, 2010, 09:56
I think this is a brilliant idea. "Snub" made a ball turning tool and used a 4-jaw chuck as the base. He says it works perfectly and leaves an almost…
- Jan Ridders' Updated Flame Eater and "Scuderi" 4-stroke Engine Plans by: NateD
July 1, 2010, 00:30
Jan Ridders has updated plans on his web site for two of his favorite engines: a 2-cylinder flame eater and a Scuderi Split Cylinder internal combustion…
- A nice mill bench and enclosure by: Rob
June 26, 2010, 11:54
The folks over at IH CNC & Machinery have a nice set of instructions for building a wooden bench and enclosure that can handle the weight of a 1,250-pound…
- David Morrow's Web Site by: Rob
May 5, 2010, 07:32
If you would like to see some cool projects made with a small CNC mill then take a look at David Morrow's web site. It may inspire you to try CNC or give…
- Plans: HMEM's EZ Build Engine by: Rob
April 20, 2010, 13:12
You won't need a mill to make this nice looking steam engine that was designed to be an easy-to-make project to teach basic machining skills to beginners. …
- Professor McCabe's Free Plans by: Rob
April 21, 2009, 22:18
Free machinist plans. Mostly easy to build steam engines and a few other projects, like a pin vise.
- Make or Buy a Power Feed for your Mini-Mill by: Rob
April 15, 2009, 06:46
I took a couple of machine shop classes and got spoiled by the X-axis power feeds on the Bridgeport mills. Ever since then I have thought about adding one to…
- Gadget Builder's Optical Punch by: Rob
March 3, 2009, 17:11
A few days ago I posted a story about Harlan's homemade optical punch. I forgot that I also had a link to John Moran's web site, where he describes with…
- Harlan's Homemade Optical Center Punch by: Rob
February 28, 2009, 21:45
I could have used one of these earlier this week. My eyes are not what they used to be and I had to layout and center punch a bunch of holes on the top…
- A Tool for Shortening Screws by: Rob
February 24, 2009, 21:40
I like to use socket head cap screws. Rather than keeping an expensive assortment of different lengths on hand, I usually stock a smaller selection and…
- Make Your Own Transfer Screws by: Rob
February 22, 2009, 08:26
CNCCookbook, which is one of my favorite web sites, has a nice pictorial that shows how to make and use transfer screws.
- Tap Holder Uses Old Drill Chuck by: Rob
February 22, 2009, 07:48
There are lots of designs floating around for tap holders for lathes. This one uses an old drill chuck and looks easy to make. In addition to ensuring…
- Machining Pens and Pencils by: Rob
February 10, 2009, 20:27
Here is a short pictorial about how this machinist/craftsman makes high quality artist pens and pencils out of stainless steel rods salvaged from a copier.
- Retractable pen made from 30-06 bullet casings by: Rob
- Category: Videos (22)
- Made by Hand No 2 - The Knife Maker by: Rob
February 6, 2012, 13:41
Click the space above if you don't see the video. It's there but for some reason it doesn't show up on some computers/browsers. This well made video is…
- The Making of a Soulcraft by: Rob
December 6, 2011, 11:14
Here's another video I really like because it shows a skilled craftsman doing machining, metal fabrication and welding. Those are skills that I'm trying to…
- Shop Light Upgrade & T12 Phase Out by: Rob
November 7, 2011, 07:00
I have about a dozen 4-foot fluorescent shop lights in my basement and garage. They're all hanging from chains and plugged into ceiling-mounted electrical…
- Art Dick, Machinist by: Rob
November 1, 2011, 13:08
I really liked the video about Neil Youngberg that I posted a little while ago and I think many of you did too. This one about Art Dick is similar because…
- Video: Making a tailstock dial indicator stop by: Rob
July 20, 2011, 11:27
This short video shows you how to make a dial indicator stop for a Grizzly G0602 lathe that can be easily adapted to other lathes. The stop is used with a…
- A Southbend movie about single-point cutting tools by: Rob
June 30, 2011, 07:00
I'm posting this video for a couple of reasons. First, I often enjoy watching movies from this era and I thought some of you might too. More importantly,…
- Neil Youngberg "PROFESSIONal" by: Rob
June 1, 2011, 07:30
I’m not going to try to describe what this video is about except to say you may enjoy it if you like working with metal or tools. I recommend watching it…
- Video: Centering a 4-jaw chuck by: Rob
May 19, 2011, 08:00
This is probably the best video I've ever seen showing how to center a piece of round stock in a 4-jaw lathe chuck. I am wondering about one thing…
- HSS Indexable Inserts by: Rob
May 17, 2011, 08:00
It's not obvious at first but this video is about the Arthur R. Warner Company's HSS indexable inserts. After seeing it I've decided that I would really…
- 5-axis machining by: Rob
May 16, 2011, 14:07
I wonder if we'll be able to buy an affordable hobbyist version of one of these machines in 10 years?
- CAM program D2NC's new features by: Rob
May 5, 2011, 17:31
This is a very quick introduction to D2NC, the CAM program I use to convert DXF files into G-code for my mini-mill. It also does conversational CNC…
- CNC: Automatically find edges, hole centers and more with Mach 3 by: Rob
December 17, 2010, 21:32
This article describes how you can use Mach 3, the popular CNC controller software, to automatically Find the edges of your work piece (and therefore the…
- Inexpensive and easy-to-make CNC scanner for duplicating parts by: Rob
November 1, 2010, 07:00
This is a very cool and extremely easy-to-make accessory that can turn a a CNC mill into a scanner which can be used to duplicate parts. It uses an…
- Wire Rack Attack! by: Rob
September 16, 2010, 12:55
This short video shows a simple low-cost method for organizing small reels of wire. I found it on Makezine.com's blog, which recently featured a…
- Tubalcain's Lathe Bit Grinding Videos by: Rob
August 5, 2010, 10:49
Even though YouTube seems to have umpteen million videos about machining I've found very few that will you show how to grind HSS bits for a metal…
- Jan Ridders' Flame Eater "Marc" by: Rob
May 7, 2010, 10:09
Jan Ridders recently updated his plans for a vertical flame eater engine that he originally made in 2003 as a birthday present for his son Marc. He made a…
- Bernie Vinther, blind machinist by: NateD
April 25, 2010, 00:04
Entering into machining as a hobby can be a bit intimidating for the uninitiated, but Bernie Vinther had no fear. The 65-year old former electrician…
- Free Plans: Ball Turning Tool Post for the 7x Mini-lathe by: Rob
February 27, 2010, 16:27
I want to tell you about Ralph Patterson's free plans for a ball turning tool post that will fit a 7-by-whatever mini-lathe, and show you how he used it to…
- CNC Pencil Sharpener by: Rob
May 25, 2009, 10:59
I hope that I'm not the only one who thinks this is funny.
- MIT TechTV Machine Shop Videos by: Rob
April 24, 2009, 22:56
Here is a great resource for new machinists that almost seems like a secret because I have never seen it mentioned on any of the discussion groups or forums I…
- A Neat Trick for Squaring Up Parts in the Lathe by: Rob
February 9, 2009, 12:59
Here's a neat trick for squaring up parts that are too thin to self-align in a lathe chuck.
- Jan Ridders' Engines by: Rob
February 1, 2009, 00:18
Jan Ridders is a talented machinist and prolific designer of model Stirling, flame-eater and internal combustion engines. As you can see from the…
- Made by Hand No 2 - The Knife Maker by: Rob
- Category: Tips & Tricks (15)
- Dial Indicator Helps Set Z-axis Height by: Rob
March 15, 2011, 13:36
I bought an old Federal dial indicator from a retired machinist that had a big flat donut-shaped magnet glued on its back. I almost passed it up because it…
- How I tram my mini-mill by: Rob
December 22, 2010, 06:00
This is how I tram my mini-mill. I think the method I use is fairly common, although I may use slightly different equipment than others. There are other…
- Wire Rack Attack! by: Rob
September 16, 2010, 12:55
This short video shows a simple low-cost method for organizing small reels of wire. I found it on Makezine.com's blog, which recently featured a…
- Installing a Drill Press Chuck by: Mikey
September 13, 2010, 14:11
Properly installing a drill chuck on your drill press requires you to pay attention to a few simple details. Done well, your chuck will be accurate and will…
- How to Grind and Use the 'Contrary Finishing Tool' by: Bick
May 12, 2010, 14:47
This excellent article was written by Bob Bickerton, a new contributor to Machinistblog.com. It was originally published to the files section of the Yahoo…
- Cutting Glass on the Mini-Lathe by: Rob
August 31, 2009, 22:05
I needed to cut a piece of glass tube to a certain length and this is how I did it using my mini-lathe, an inexpensive diamond blade, some masking tape and…
- How a rookie makes a flywheel by: Rob
June 10, 2009, 22:43
I ran across this on the Home Model Engine Machinist forum. I think it is an ingenious, easy and almost fool-proof way to make a spoked flywheel with just a…
- Use Friction Turning to Make Thin Disks and Flywheels on the Lathe by: Rob
May 18, 2009, 18:33
This article describes how I made two round disks on my lathe out of sheet metal too thin to be held in a lathe chuck. I also could not use a mandrel…
- Metalshapers Association by: Rob
May 1, 2009, 19:56
Metalshapers.org is a web site for those who want to learn or share knowledge about making compound and complex shapes out of metal, mostly from sheet metal. …
- Clamping Thin Work on the Mill - Two Methods by: Rob
March 6, 2009, 14:41
I recently needed to mill down the thickness of a 7-inch long piece of steel from .25-inches to .20-inches. As the metal became thinner I started getting…
- Hand Stamping Tips by: Rob
February 26, 2009, 20:43
I couldn't resist buying a steel letter/number stamping set from Harbor Freight. They are not very expensive to begin with and I think I bought a set on…
- A Tool for Shortening Screws by: Rob
February 24, 2009, 21:40
I like to use socket head cap screws. Rather than keeping an expensive assortment of different lengths on hand, I usually stock a smaller selection and…
- Make Your Own Transfer Screws by: Rob
February 22, 2009, 08:26
CNCCookbook, which is one of my favorite web sites, has a nice pictorial that shows how to make and use transfer screws.
- How to Drill Very Small Diameter Holes by: Rob
February 22, 2009, 08:15
I just finished a post about a tap holder that can hold drill bits and let you to control the torque and drilling speed by how tightly you grip the body. …
- A Neat Trick for Squaring Up Parts in the Lathe by: Rob
February 9, 2009, 12:59
Here's a neat trick for squaring up parts that are too thin to self-align in a lathe chuck.
- Dial Indicator Helps Set Z-axis Height by: Rob
- Category: Software (6)
- StickFont - Free software for engraving by: Rob
April 23, 2011, 09:47
StickFont v1.1 is a free Windows program you can use to create single-stroke text for engraving. It's very similar to another free program we've written…
- Free Machinist's Calculator for iPhone, iPod Touch and iPad Users by: Rob
July 5, 2010, 14:38
I've been looking at the machinist apps in Apple's App Store for while but I haven't tried any of them until now. I found one that looks good and gets…
- DeskEngrave by: Rob
May 25, 2010, 11:48
DeskEngrave is a free Windows program that makes it easy to add engraving to your parts if you have a CNC mill, router or similar machine. It will create…
- Review: DeltaCAD by: Rob
April 17, 2010, 11:15
This is a quick review of DeltaCAD, an inexpensive and easy-to-use 2D CAD program with a short learning curve. I highly recommend it, unless you need to…
- Metal Weight Calculators by: Rob
August 29, 2009, 16:18
Here are a couple of calculators that you can use to determine the weight of a piece of metal. You just have to tell them the kind of metal, its shape…
- Software - Model Engineers' Utilities by: Rob
February 20, 2009, 20:07
Model Engineers' Utilities is a free, easy-to-use Windows program that has a very useful suite of calculators for machinists and engineers. There is too…
- StickFont - Free software for engraving by: Rob
- Category: Workshops (7)
- Heart Valves, Digital Levels and Happy Holidays. by: Rob
December 19, 2011, 13:49
The worry level is pretty high at my house right now because my 30-year old stepdaughter is getting a heart valve replaced tomorrow. We knew she had a…
- Shop Light Upgrade & T12 Phase Out by: Rob
November 7, 2011, 07:00
I have about a dozen 4-foot fluorescent shop lights in my basement and garage. They're all hanging from chains and plugged into ceiling-mounted electrical…
- A "fortuitous" keyboard and mouse podium for my CNC mill by: Rob
October 15, 2010, 15:40
This is the "fortuitous" keyboard and mouse podium I made for my CNC mini-mill. The previous owner kept the keyboard and monitor on top of the cabinet and…
- Making Particle Board Workbench Tops by: Rob
October 10, 2010, 14:16
This article describes how I make workbench tops using particle board. I've been using this method for about 20 years with good results. Although the next…
- Wire Rack Attack! by: Rob
September 16, 2010, 12:55
This short video shows a simple low-cost method for organizing small reels of wire. I found it on Makezine.com's blog, which recently featured a…
- I'm thinking about moving south, to the basement by: Rob
February 14, 2010, 20:31
My workshop is in the back of small, detached and mostly uninsulated garage. I have an assortment of kerosene, propane and electric heaters that can make…
- Jeff Duntemann's Shop Tips by: Rob
April 3, 2009, 17:07
Jeff Duntemeann's workshop is setup for working on electronics, but he has some good suggestions and ideas that would be useful for a small home machine shop.
- Heart Valves, Digital Levels and Happy Holidays. by: Rob
- Category: Instructional (14)
- Grinding Lathe Tools on a Belt Sander - Part 3 by: Mikey
October 3, 2011, 06:00
This is the last article in Mikey's series about grinding lathe tool bits. In part 1 he discussed his experiences with grinding bits, why he uses a belt…
- Grinding Lathe Tools on a Belt Sander - Part 2 by: Mikey
August 30, 2011, 08:22
Using tip geometry Here is a table that presents the table angles we need to set when we grind standard lathe tools. Note that the headings at the top of…
- Grinding Lathe Tools on a Belt Sander - For the New Guy by: Mikey
August 15, 2011, 11:37
I’m a believer. As a new guy I totally sucked at grinding lathe tools. It’s almost painful to admit how many stubby, misshapen, multi-faceted,…
- A Southbend movie about single-point cutting tools by: Rob
June 30, 2011, 07:00
I'm posting this video for a couple of reasons. First, I often enjoy watching movies from this era and I thought some of you might too. More importantly,…
- Make Your Own Machinable Wax by: JamesS
May 19, 2011, 09:30
Make Your Own Machinable Wax For those of you who aren’t familiar with or don’t want to pay for machinable wax, this article on what it is and how you…
- Video: Centering a 4-jaw chuck by: Rob
May 19, 2011, 08:00
This is probably the best video I've ever seen showing how to center a piece of round stock in a 4-jaw lathe chuck. I am wondering about one thing…
- Tubalcain's Lathe Bit Grinding Videos by: Rob
August 5, 2010, 10:49
Even though YouTube seems to have umpteen million videos about machining I've found very few that will you show how to grind HSS bits for a metal…
- Plans: HMEM's EZ Build Engine by: Rob
April 20, 2010, 13:12
You won't need a mill to make this nice looking steam engine that was designed to be an easy-to-make project to teach basic machining skills to beginners. …
- Bogstandard’s “Paddleduck” Engine Plans by: Rob
November 30, 2009, 19:25
This is not just a set of free plans for a working model steam engine. It's a well-written, well-organized, profusely illustrated 113-page tutorial about…
- Cutting Glass on the Mini-Lathe by: Rob
August 31, 2009, 22:05
I needed to cut a piece of glass tube to a certain length and this is how I did it using my mini-lathe, an inexpensive diamond blade, some masking tape and…
- How to Build a High Current Power Supply by: Rob
July 15, 2009, 22:41
Darren over at MadModder.com wrote a nice tutorial that will teach you how to build a high current variable power supply suitable for a CNC conversion or a…
- How to Read a Micrometer by: Rob
July 15, 2009, 17:00
I want to tell you about two excellent tutorials that will teach you how to read a micrometer and give you some practice so you can be sure you are doing it…
- Use Friction Turning to Make Thin Disks and Flywheels on the Lathe by: Rob
May 18, 2009, 18:33
This article describes how I made two round disks on my lathe out of sheet metal too thin to be held in a lathe chuck. I also could not use a mandrel…
- MIT TechTV Machine Shop Videos by: Rob
April 24, 2009, 22:56
Here is a great resource for new machinists that almost seems like a secret because I have never seen it mentioned on any of the discussion groups or forums I…
- Grinding Lathe Tools on a Belt Sander - Part 3 by: Mikey
- Category: Resources (4)
- Free 2012 Calendar Featuring South Bend Lathes by: Rob
January 7, 2012, 07:00
I came across a nice 2012 calendar that you can download (PDF) and print out. It's free and it features pictures of South Bend lathes. I don't have a color…
- MachinistVideos.com by: Rob
September 1, 2011, 16:43
I’ve created a new web site called MachinistVideos.com that has the best videos we can find about machining, CNC, welding and metal fabrication (and model…
- Download: Advanced Gunsmithing Book (PDF) by: Rob
November 14, 2009, 16:34
Here's a book about gunsmithing that you can download as a 40MB PDF file. It's Advanced Gunsmithing by W. F. Vicery and it was published in 1940. It's an…
- Forums and Discussion Groups for Machinists by: Rob
April 27, 2009, 21:03
The problem with being an amateur/home/hobbyist machinist is that you may be self-taught. There are some good web sites, videos and books that you can learn…
- Free 2012 Calendar Featuring South Bend Lathes by: Rob
- Category: Plans (20)
- Free Plans: Jeroen Jonkman's "Stirling 60" by: Rob
November 27, 2011, 07:00
Jeroen Jonkman built this Gamma type Stirling engine for his father's 60th birthday. He also drew a nice set of plans for it and is very generously sharing…
- Free Plans: David Kerzel's C02 Engine by: Rob
July 21, 2011, 14:22
Here's another set of free plans and construction notes by David Kerzel. These are for a CO2 engine which is much smaller than his very beautiful hit &…
- Free Plans: David Kerzel's Hit & Miss Engine by: Rob
May 18, 2011, 08:00
David Kerzel has free plans for this beautiful hit & miss engine he designed. It may look like it's made from castings but it's actually made from bar…
- Free Plans: Marconett Engineering's "David" Steam Engine by: Rob
September 9, 2010, 18:27
Marconett Engineering sells plans for a variety of model steam engines that are made from readily available "barstock" instead of castings. They also…
- Free Plans: Jingle Bell Steam Engine by: Rob
September 2, 2010, 21:01
This is a short 3-minute video by "rbandes1" that shows and explains the operation of the "Jingle Bell Steam Engine" he made. It was built from free…
- Free Plans: Model of a Watt type Steam Governor by: NateD
August 31, 2010, 23:54
On his blog featuring model engineering projects, Adam Richard Cooper has intricately detailed plans for making a Model Watt governor--the part that…
- Jan Ridders' Updated Flame Eater and "Scuderi" 4-stroke Engine Plans by: NateD
July 1, 2010, 00:30
Jan Ridders has updated plans on his web site for two of his favorite engines: a 2-cylinder flame eater and a Scuderi Split Cylinder internal combustion…
- Free plans: Tapping/drilling block by: Rob
June 30, 2010, 22:22
Pete Stanaitis has designed a really nice drilling and tapping block and you can find the plans for it on his web site. A tapping block is a simple but very…
- Jan Ridders' Flame Eater "Marc" by: Rob
May 7, 2010, 10:09
Jan Ridders recently updated his plans for a vertical flame eater engine that he originally made in 2003 as a birthday present for his son Marc. He made a…
- David Morrow's Web Site by: Rob
May 5, 2010, 07:32
If you would like to see some cool projects made with a small CNC mill then take a look at David Morrow's web site. It may inspire you to try CNC or give…
- Plans: Laundry Drying Rack by: Rob
April 23, 2010, 18:17
I know, you would probably rather make something more interesting than a laundry rack. But have you ever considered that someone you know might want one? …
- Plans: HMEM's EZ Build Engine by: Rob
April 20, 2010, 13:12
You won't need a mill to make this nice looking steam engine that was designed to be an easy-to-make project to teach basic machining skills to beginners. …
- Free Plans: Zero Fog Mister by: Rob
April 6, 2010, 20:23
These are Karl Townsend's plans and construction notes for a zero fog mister. Even though they've been floating around the net since at least 2002 they…
- Free Plans: Ball Turning Tool Post for the 7x Mini-lathe by: Rob
February 27, 2010, 16:27
I want to tell you about Ralph Patterson's free plans for a ball turning tool post that will fit a 7-by-whatever mini-lathe, and show you how he used it to…
- Free Plans: Finger Engine by: Rob
January 26, 2010, 11:41
Ken Gracey built this Christmas gift for his dad from plans for the NAMES finger engine. The engine was originally intended to be made on a manual lathe…
- Free Plans: Quick-Release Lathe Mounted Dial Indicator Holder by: Rob
September 18, 2009, 22:19
SwarfRat Enterprises has a set of free plans for a quick-release dial indicator holder that mounts on the front of a mini-lathe. The holder is made from a…
- Jan Ridders' New LTD Stirling Engine by: Rob
July 19, 2009, 10:42
I am a big fan and admirer of Jan Ridders. He is a talented and prolific designer of Stirling, flame-eater and internal combustion engines that are…
- Free Plans: Webster Engine Work's 4-Cycle Gas Engine by: Rob
May 30, 2009, 16:46
Would you like free plans for a gas-powered 4-cycle engine that is a proven and easy-to-build design? Joe Webster designed this engine to be quick, inexpensive…
- Plans: Machinist Clamp by: Rob
April 29, 2009, 17:15
Purdue University's Mechanical Engineering Machine Shop has plans and instructions for building a machinist clamp. The drawings are in PDF files and the…
- Jan Ridders' Engines by: Rob
February 1, 2009, 00:18
Jan Ridders is a talented machinist and prolific designer of model Stirling, flame-eater and internal combustion engines. As you can see from the…
- Free Plans: Jeroen Jonkman's "Stirling 60" by: Rob
- Category: Good Deals (5)
- Good Deal: Free gift card with a Harbor Freight Inside Track Club membership by: Rob
February 13, 2011, 10:37
I stopped at my local Harbor Freight store and learned that for "the rest of the month" you can get a gift card when you join their Inside Track Club,…
- Good Deal: Coaxial Centering Indicator by: Rob
October 22, 2009, 15:25
LittleMachineShop.com has a coaxial centering indicator on sale through Tuesday, October 27, 2009. It's on sale for .95, which is 29% off the normal price…
- Good Deal: Belt Drive Conversion Kit for the Mini-Mill by: Rob
August 27, 2009, 09:56
LittleMachineShop.com has the Ron Steele belt drive conversion kit for the mini-mill on sale for just one week, until Tuesday, September 1, 2009. It's…
- Good Deal: Starrett Heavy Duty Hacksaw Frame by: Rob
July 29, 2009, 13:09
Have you heard of the Armstrong Method? It is what you're using when you cut metal stock to length with a hacksaw. It's the method that I'm stuck with…
- Good Deal: Die Holder on Sale by: Rob
May 13, 2009, 22:02
This looks like a good deal. Littlemachineshop.com has a die-holder for the mini-lathe on sale for .95 through Tuesday, May 19th. The regular price is…
- Good Deal: Free gift card with a Harbor Freight Inside Track Club membership by: Rob
- Category: People (9)
- Made by Hand No 2 - The Knife Maker by: Rob
February 6, 2012, 13:41
Click the space above if you don't see the video. It's there but for some reason it doesn't show up on some computers/browsers. This well made video is…
- Wayne Grenning by: NateD
January 31, 2012, 07:32
When the Daimler Chrysler Corporation decided to make a reproduction of its first engine, one that was a pioneer in automobiles and the model for the modern…
- Art Dick, Machinist by: Rob
November 1, 2011, 13:08
I really liked the video about Neil Youngberg that I posted a little while ago and I think many of you did too. This one about Art Dick is similar because…
- Neil Youngberg "PROFESSIONal" by: Rob
June 1, 2011, 07:30
I’m not going to try to describe what this video is about except to say you may enjoy it if you like working with metal or tools. I recommend watching it…
- Machining trade insight--Nial McCabe by: NateD
April 15, 2011, 08:47
Nial McCabe's machining workshop at the County College of Morris campus is a good example of where the American economy could be headed in the next decade.…
- Bernie Vinther, blind machinist by: NateD
April 25, 2010, 00:04
Entering into machining as a hobby can be a bit intimidating for the uninitiated, but Bernie Vinther had no fear. The 65-year old former electrician…
- Akin's Laws of Spacecraft Design by: Rob
February 16, 2010, 13:40
I'm not exactly sure who Dave Akin is, but he's obviously a wise man. He wrote these 33 Laws of Spacecraft Design that are full of astute insights and…
- LittleMachineShop.com founder Chris Wood by: NateD
December 8, 2009, 12:01
When Chris Wood started LittleMachineShop.com, it was only supposed to be a test. Wood and a partner were writing manuals for a Japanese printer company and…
- People: Fred Schleipman by: Rob
September 2, 2009, 08:37
I found something very unusual on a web site about machining and metalworking -- a people story. You see, web sites about this hobby are almost always about…
- Made by Hand No 2 - The Knife Maker by: Rob
- Category: CNC (17)
- Update on my CNC router build by: Rob
October 16, 2011, 20:10
I took a week of vacation time just to work on my Solsylva CNC router. My goal was to spend at least 10 hours a day on it and try to get it finished. I…
- Stepper Motors & Drivers for My CNC Router by: Rob
September 25, 2011, 21:22
I've been away on vacation which is why MachinistBlog.com has been so stale. We only went away for one week this year but I always seem to spend the week…
- CNC Router Build - The Stand by: Rob
August 2, 2011, 16:49
Building the stand for my Solsylva 25x25 CNC router was pretty simple. The hardest part was attaching the hinged support. I also had some trouble finding…
- Casting Lots of Small Parts by: RobertG
August 1, 2011, 10:43
I spend about half of my time writing CAM software, and the other half doing product development for a bunch of companies. Usually my prototypes are one-off,…
- Solsylva 25x25 CNC Router Build by: Rob
July 17, 2011, 23:02
I've started building a CNC router from plans. It's something I've wanted to do for a long time now but I couldn't decide how big a router to build or…
- 5-axis machining by: Rob
May 16, 2011, 14:07
I wonder if we'll be able to buy an affordable hobbyist version of one of these machines in 10 years?
- CAM program D2NC's new features by: Rob
May 5, 2011, 17:31
This is a very quick introduction to D2NC, the CAM program I use to convert DXF files into G-code for my mini-mill. It also does conversational CNC…
- StickFont - Free software for engraving by: Rob
April 23, 2011, 09:47
StickFont v1.1 is a free Windows program you can use to create single-stroke text for engraving. It's very similar to another free program we've written…
- CNC Fusion Z-axis Modification by: Rob
December 29, 2010, 11:00
Here's a modification I made to the Z-axis ball screw mounting bracket on my Sieg X2 (Harbor Freight) mini-mill. My CNC conversion kit was made by CNC…
- CNC: Automatically find edges, hole centers and more with Mach 3 by: Rob
December 17, 2010, 21:32
This article describes how you can use Mach 3, the popular CNC controller software, to automatically Find the edges of your work piece (and therefore the…
- Inexpensive and easy-to-make CNC scanner for duplicating parts by: Rob
November 1, 2010, 07:00
This is a very cool and extremely easy-to-make accessory that can turn a a CNC mill into a scanner which can be used to duplicate parts. It uses an…
- A nice mill bench and enclosure by: Rob
June 26, 2010, 11:54
The folks over at IH CNC & Machinery have a nice set of instructions for building a wooden bench and enclosure that can handle the weight of a 1,250-pound…
- Does the world need another CNC tutorial? by: Rob
June 9, 2010, 11:53
I thought I'd try writing a more personal post and see if anyone is interested in what I have to say. I also wanted to see if it would be any easier to…
- DeskEngrave by: Rob
May 25, 2010, 11:48
DeskEngrave is a free Windows program that makes it easy to add engraving to your parts if you have a CNC mill, router or similar machine. It will create…
- David Morrow's Web Site by: Rob
May 5, 2010, 07:32
If you would like to see some cool projects made with a small CNC mill then take a look at David Morrow's web site. It may inspire you to try CNC or give…
- Free Plans: Finger Engine by: Rob
January 26, 2010, 11:41
Ken Gracey built this Christmas gift for his dad from plans for the NAMES finger engine. The engine was originally intended to be made on a manual lathe…
- CAD & CAM Software by: Rob
November 18, 2009, 21:57
I unexpectedly bought a CNC mini-mill a couple of weeks ago and since then I've been trying to learn about CAD and CAM software. It came with the very…
- Update on my CNC router build by: Rob
- Category: CAD/CAM (8)
- Casting Lots of Small Parts by: RobertG
August 1, 2011, 10:43
I spend about half of my time writing CAM software, and the other half doing product development for a bunch of companies. Usually my prototypes are one-off,…
- CAM program D2NC's new features by: Rob
May 5, 2011, 17:31
This is a very quick introduction to D2NC, the CAM program I use to convert DXF files into G-code for my mini-mill. It also does conversational CNC…
- StickFont - Free software for engraving by: Rob
April 23, 2011, 09:47
StickFont v1.1 is a free Windows program you can use to create single-stroke text for engraving. It's very similar to another free program we've written…
- Wanted: A review of Draftsight, a new free 2D CAD program by: Rob
July 22, 2010, 13:24
Would anyone like to volunteer to write a review of a new free 2D CAD program called Draftsight? It looks intriguing but I don't have time to write one…
- DeskEngrave by: Rob
May 25, 2010, 11:48
DeskEngrave is a free Windows program that makes it easy to add engraving to your parts if you have a CNC mill, router or similar machine. It will create…
- Review: DeltaCAD by: Rob
April 17, 2010, 11:15
This is a quick review of DeltaCAD, an inexpensive and easy-to-use 2D CAD program with a short learning curve. I highly recommend it, unless you need to…
- Free Plans: Finger Engine by: Rob
January 26, 2010, 11:41
Ken Gracey built this Christmas gift for his dad from plans for the NAMES finger engine. The engine was originally intended to be made on a manual lathe…
- CAD & CAM Software by: Rob
November 18, 2009, 21:57
I unexpectedly bought a CNC mini-mill a couple of weeks ago and since then I've been trying to learn about CAD and CAM software. It came with the very…
- Casting Lots of Small Parts by: RobertG
- Category: How-To (18)
- Grinding Lathe Tools on a Belt Sander - Part 3 by: Mikey
October 3, 2011, 06:00
This is the last article in Mikey's series about grinding lathe tool bits. In part 1 he discussed his experiences with grinding bits, why he uses a belt…
- Grinding Lathe Tools on a Belt Sander - Part 2 by: Mikey
August 30, 2011, 08:22
Using tip geometry Here is a table that presents the table angles we need to set when we grind standard lathe tools. Note that the headings at the top of…
- How to build a flat work surface by: Rob
August 22, 2011, 14:35
I needed a large and very flat work surface to build my CNC router table on. I didn't have a big enough workbench and I didn't want to take the time or…
- Grinding Lathe Tools on a Belt Sander - For the New Guy by: Mikey
August 15, 2011, 11:37
I’m a believer. As a new guy I totally sucked at grinding lathe tools. It’s almost painful to admit how many stubby, misshapen, multi-faceted,…
- Pamper Your Tools by: John Hill
July 25, 2011, 12:10
I saw this on MadModder.com and thought it was a brilliant idea. So I asked John Hill, also known as The Artful Bodger, for permission to republish it…
- Video: Centering a 4-jaw chuck by: Rob
May 19, 2011, 08:00
This is probably the best video I've ever seen showing how to center a piece of round stock in a 4-jaw lathe chuck. I am wondering about one thing…
- CNC Fusion Z-axis Modification by: Rob
December 29, 2010, 11:00
Here's a modification I made to the Z-axis ball screw mounting bracket on my Sieg X2 (Harbor Freight) mini-mill. My CNC conversion kit was made by CNC…
- How I tram my mini-mill by: Rob
December 22, 2010, 06:00
This is how I tram my mini-mill. I think the method I use is fairly common, although I may use slightly different equipment than others. There are other…
- CNC: Automatically find edges, hole centers and more with Mach 3 by: Rob
December 17, 2010, 21:32
This article describes how you can use Mach 3, the popular CNC controller software, to automatically Find the edges of your work piece (and therefore the…
- How to use a digital caliper (and more) by: Rob
December 8, 2010, 11:36
Shortly after I started MachinistBlog I wrote about a couple of good web sites that can teach you how to read a micrometer. That post…
- Making Particle Board Workbench Tops by: Rob
October 10, 2010, 14:16
This article describes how I make workbench tops using particle board. I've been using this method for about 20 years with good results. Although the next…
- Installing a Drill Press Chuck by: Mikey
September 13, 2010, 14:11
Properly installing a drill chuck on your drill press requires you to pay attention to a few simple details. Done well, your chuck will be accurate and will…
- Restoring a Craftsman 15″ Drill Press by: Mikey
September 7, 2010, 23:03
This is another excellent article by Mikey, a frequent contributor to MachinistBlog.com and winner of our “Machining Metal as a Hobby” contest. …
- A nice mill bench and enclosure by: Rob
June 26, 2010, 11:54
The folks over at IH CNC & Machinery have a nice set of instructions for building a wooden bench and enclosure that can handle the weight of a 1,250-pound…
- How-to: Install a belt-drive on a mini-mill by: Rob
June 20, 2010, 21:51
I decided to write this article to show you how quick and easy it is to install a belt-drive on a mini-mill, discuss the advantages of using a belt drive, tell…
- How to Grind and Use the 'Contrary Finishing Tool' by: Bick
May 12, 2010, 14:47
This excellent article was written by Bob Bickerton, a new contributor to Machinistblog.com. It was originally published to the files section of the Yahoo…
- Bogstandard’s “Paddleduck” Engine Plans by: Rob
November 30, 2009, 19:25
This is not just a set of free plans for a working model steam engine. It's a well-written, well-organized, profusely illustrated 113-page tutorial about…
- Rebuilding an Albrecht Drill Chuck by: Mikey
November 24, 2009, 14:48
Here's another excellent article by Mikey. It will show you how to take a worn or abused Albrecht keyless chuck and rebuild it to be like new. - Rob…
- Grinding Lathe Tools on a Belt Sander - Part 3 by: Mikey
- Category: Web Sites (4)
- Dean William's Web Site by: Rob
March 6, 2011, 12:53
I recently added Dean William's web site to our list of "Featured Websites," which you can find on the right sidebar. It's a short, somewhat exclusive list,…
- Jorgensen Steam by: patj
December 2, 2010, 14:29
Pat Jorgensen recently posted a comment and I noticed that he had an interesting web site about steam engines. So I invited Pat to be a guest blogger…
- David Morrow's Web Site by: Rob
May 5, 2010, 07:32
If you would like to see some cool projects made with a small CNC mill then take a look at David Morrow's web site. It may inspire you to try CNC or give…
- Good Web Site: Start Model Engineering by: Rob
January 26, 2010, 23:02
Start Model Engineering is a very impressive web site about model engineering. The site's author, John Somers, didn't buy his first mini-lathe and build…
- Dean William's Web Site by: Rob
- Category: Contests (2)
- Honest - all I ever wanted to do was make some stuff ... by: Mikey
February 3, 2010, 06:10
This essay by "Mikey" is the winner of our "Machining Metal as a Hobby" contest. The object was to tell visitors about home machining and try to get them…
- Essay Contest - Machining Metal as a Hobby by: Rob
December 8, 2009, 07:16
Read the winning essay: Honest - all I ever wanted to do was make some stuff ... We got discovered by StumbleUpon, which suddenly brought thousands of new…
- Honest - all I ever wanted to do was make some stuff ... by: Mikey
- Category: Shows & Events (6)
- Canandaigua Pageant of Steam by: Rob
February 22, 2011, 15:50
Last August I attended the New York Steam Engine Association's Pageant of Steam. Their annual show is a huge four-day event held on 100 acres in Canandaigua…
- What I saw at Cabin Fever 2011 by: Rob
January 24, 2011, 06:00
Something new this year was the big pile of dirt the show's organizers brought in for a huge model of a dragline excavator that was kept busy filling up…
- "Cabin Fever" Model Engineering Expo - January 15 & 16, 2011 by: Rob
December 12, 2010, 11:05
We're about a month away from the 15th annual "Cabin Fever" Model Engineering Expo in York, PA. I went last year and wrote an article about it. It was…
- 2010 N.E.M.E.S Model Engineering Show by: Rob
March 18, 2010, 15:46
I enjoyed Cabin Fever so much that I made a trip last month to the Charles River Museum of Industry and Innovation in Waltham, Massachusetts, to attend…
- Digital Machinist CNC Workshop - June 22-25 in Ann Arbor, MI by: Rob
March 13, 2010, 13:00
I just found out about an inexpensive CNC Workshop for hobbyists that is going to be held in Ann Arbor, Michigan from June 22 to 25. I'd really like to go…
- 2010 Cabin Fever Model Engineering Show by: Rob
January 23, 2010, 09:45
Last weekend I attended my first model engineering show, the 14th Annual Cabin Fever Expo in York PA. It's a three-day event but I was only there on…
- Canandaigua Pageant of Steam by: Rob
- Category: Welding & Metal Fab (2)
- I’m learning how to TIG weld by: Rob
October 22, 2011, 20:07
I started taking a 10-night, 30-hour TIG welding course this week at a welding supply company. I enrolled partly because I enjoy learning new skills and…
- Inexpensive Plasma Cutters by: Rob
October 16, 2010, 15:54
I think you'll find this short video interesting if you've never seen a plasma cutter in operation. I found it while helping a friend look for a plasma…
- I’m learning how to TIG weld by: Rob
- Category: Tools (22)
- 4x6 Bandsaw Cart by: Rob
November 19, 2010, 16:11
This is the roll-around stand I made for my late 80's Taiwan-made 4x6 bandsaw, which is almost identical to the one Harbor Freight sells. It uses a Harbor…
- Snub's ball turning tool by: Rob
October 30, 2010, 09:56
I think this is a brilliant idea. "Snub" made a ball turning tool and used a 4-jaw chuck as the base. He says it works perfectly and leaves an almost…
- Inexpensive DROs with Remote Readouts by: Rob
May 6, 2010, 12:00
Many home machinists with limited budgets have made a poor man's DRO by mounting inexpensive digital calipers or scales on their mini-mills. They seem to…
- A Table for vertical cutting on the Jet 5X6” Band Saw by: Mikey
March 29, 2010, 00:48
This is another excellent article by Mikey, a frequent contributor to MachinistBlog.com and winner of our "Machining Metal as a Hobby" contest. The Jet…
- A Chip Brush for the Jet 5X6 Bandsaw by: Mikey
September 29, 2009, 20:39
This article was written by "Mikey" and it first appeared on the Yahoo 4x6Bandsaw discussion group. I think it is a great idea and well presented so I…
- Make or Buy a Power Feed for your Mini-Mill by: Rob
April 15, 2009, 06:46
I took a couple of machine shop classes and got spoiled by the X-axis power feeds on the Bridgeport mills. Ever since then I have thought about adding one to…
- Category: Mini-Mill (8)
- How I tram my mini-mill by: Rob
December 22, 2010, 06:00
This is how I tram my mini-mill. I think the method I use is fairly common, although I may use slightly different equipment than others. There are other…
- How-to: Remove the intermediate gear from a mini-mill by: Rob
July 7, 2010, 14:30
This photo essay will show you how to remove the intermediate gear and shift lever from the head of a Sieg Industries X2 mini-mill . It also explains why…
- How-to: Install a belt-drive on a mini-mill by: Rob
June 20, 2010, 21:51
I decided to write this article to show you how quick and easy it is to install a belt-drive on a mini-mill, discuss the advantages of using a belt drive, tell…
- X2 Mini-Mill Mod Reduces Column Flex by: Rob
November 9, 2009, 13:35
There's an excellent thread over on the Home Model Engine Machinist forum that describes a modification for reducing the X2 mini-mill's notorious column…
- Mini-Mill Spindle/Column Alignment by: Rob
June 23, 2009, 15:16
This tutorial was written by Earl Hackett, who graciously gave me permission to republish it here. Earl found that even though his mini-mill was trammed…
- Make or Buy a Power Feed for your Mini-Mill by: Rob
April 15, 2009, 06:46
I took a couple of machine shop classes and got spoiled by the X-axis power feeds on the Bridgeport mills. Ever since then I have thought about adding one to…
- Clamping Thin Work on the Mill - Two Methods by: Rob
March 6, 2009, 14:41
I recently needed to mill down the thickness of a 7-inch long piece of steel from .25-inches to .20-inches. As the metal became thinner I started getting…
- The Mini-Mill Head Drop Problem by: Rob
February 9, 2009, 11:56
A problem with the Sieg X2 mini-mill is that the head can suddenly drop down while you're milling. Everything will seem fine until the head suddenly…
- How I tram my mini-mill by: Rob
- Category: Lathe (6)
- Grinding Lathe Tools on a Belt Sander - For the New Guy by: Mikey
August 15, 2011, 11:37
I’m a believer. As a new guy I totally sucked at grinding lathe tools. It’s almost painful to admit how many stubby, misshapen, multi-faceted,…
- HSS Indexable Inserts by: Rob
May 17, 2011, 08:00
It's not obvious at first but this video is about the Arthur R. Warner Company's HSS indexable inserts. After seeing it I've decided that I would really…
- Snub's ball turning tool by: Rob
October 30, 2010, 09:56
I think this is a brilliant idea. "Snub" made a ball turning tool and used a 4-jaw chuck as the base. He says it works perfectly and leaves an almost…
- Free Plans: Ball Turning Tool Post for the 7x Mini-lathe by: Rob
February 27, 2010, 16:27
I want to tell you about Ralph Patterson's free plans for a ball turning tool post that will fit a 7-by-whatever mini-lathe, and show you how he used it to…
- Free Plans: Quick-Release Lathe Mounted Dial Indicator Holder by: Rob
September 18, 2009, 22:19
SwarfRat Enterprises has a set of free plans for a quick-release dial indicator holder that mounts on the front of a mini-lathe. The holder is made from a…
- Use Friction Turning to Make Thin Disks and Flywheels on the Lathe by: Rob
May 18, 2009, 18:33
This article describes how I made two round disks on my lathe out of sheet metal too thin to be held in a lathe chuck. I also could not use a mandrel…
- Grinding Lathe Tools on a Belt Sander - For the New Guy by: Mikey
- Category: Mini Lathe (4)
- How to Grind and Use the 'Contrary Finishing Tool' by: Bick
May 12, 2010, 14:47
This excellent article was written by Bob Bickerton, a new contributor to Machinistblog.com. It was originally published to the files section of the Yahoo…
- Free Plans: Ball Turning Tool Post for the 7x Mini-lathe by: Rob
February 27, 2010, 16:27
I want to tell you about Ralph Patterson's free plans for a ball turning tool post that will fit a 7-by-whatever mini-lathe, and show you how he used it to…
- A Homemade DRO for the 7x Mini-Lathe by: Rob
December 29, 2009, 12:53
This article describes how I added an easy-to-make DRO (Digital Readout) to the cross-slide of my 7x12 mini-lathe. It uses an inexpensive digital dial…
- Lever-Operated Tailstock Cam Locks - Three Well Known Designs you Can Build and a Kit you Can Buy by: Rob
January 6, 2009, 11:39
It has been more than a year and a half since I bought my 7×12 mini-lathe and I finally decided I needed to get serious about building or buying a cam-operated…
- How to Grind and Use the 'Contrary Finishing Tool' by: Bick
- Category: Bandsaw (2)
- 4x6 Bandsaw Cart by: Rob
November 19, 2010, 16:11
This is the roll-around stand I made for my late 80's Taiwan-made 4x6 bandsaw, which is almost identical to the one Harbor Freight sells. It uses a Harbor…
- A Chip Brush for the Jet 5X6 Bandsaw by: Mikey
September 29, 2009, 20:39
This article was written by "Mikey" and it first appeared on the Yahoo 4x6Bandsaw discussion group. I think it is a great idea and well presented so I…
- 4x6 Bandsaw Cart by: Rob
- Category: DROs (1)
- Inexpensive DROs with Remote Readouts by: Rob
May 6, 2010, 12:00
Many home machinists with limited budgets have made a poor man's DRO by mounting inexpensive digital calipers or scales on their mini-mills. They seem to…
- Inexpensive DROs with Remote Readouts by: Rob
- Category: Belt Sander (1)
- Modifying a Craftsman 2 X 42-inch Belt Sander For Tool Grinding by: Mikey
May 24, 2011, 13:35
The Craftsman 2 X 42-inch belt sander is a very good general purpose belt sander. With its 1/2 HP motor it can handle most light duty work in the shop,…
- Modifying a Craftsman 2 X 42-inch Belt Sander For Tool Grinding by: Mikey
- 4x6 Bandsaw Cart by: Rob
- Category: Mods (19)
- Smithy Granite Clutch and Driven Pulley Bearing Replacement by: Jay Bolyard
January 24, 2012, 13:14
This article describes how to replace the Smithy Granite 1324 Classic Combo Lathe-Mill-Drill's ball bearings in its driven pulley. The bearing may have to be…
- Modifying a Craftsman 2 X 42-inch Belt Sander For Tool Grinding by: Mikey
May 24, 2011, 13:35
The Craftsman 2 X 42-inch belt sander is a very good general purpose belt sander. With its 1/2 HP motor it can handle most light duty work in the shop,…
- 4x6 Bandsaw Cart by: Rob
November 19, 2010, 16:11
This is the roll-around stand I made for my late 80's Taiwan-made 4x6 bandsaw, which is almost identical to the one Harbor Freight sells. It uses a Harbor…
- Snub's ball turning tool by: Rob
October 30, 2010, 09:56
I think this is a brilliant idea. "Snub" made a ball turning tool and used a 4-jaw chuck as the base. He says it works perfectly and leaves an almost…
- A Table for vertical cutting on the Jet 5X6” Band Saw by: Mikey
March 29, 2010, 00:48
This is another excellent article by Mikey, a frequent contributor to MachinistBlog.com and winner of our "Machining Metal as a Hobby" contest. The Jet…
- A Chip Brush for the Jet 5X6 Bandsaw by: Mikey
September 29, 2009, 20:39
This article was written by "Mikey" and it first appeared on the Yahoo 4x6Bandsaw discussion group. I think it is a great idea and well presented so I…
- Make or Buy a Power Feed for your Mini-Mill by: Rob
April 15, 2009, 06:46
I took a couple of machine shop classes and got spoiled by the X-axis power feeds on the Bridgeport mills. Ever since then I have thought about adding one to…
- Category: Lathe Mods (7)
- New V-belt makes speed changes easier by: Rob
March 14, 2011, 15:29
Changing the spindle speed of your Harbor Freight 8x12 or Lathemaster 8x14 lathe will probably be easier if you replace the factory belt with a size 3L300,…
- Carriage Lock Modification for 8x12 or 8x14 Lathe by: TheSteamshipCo
February 17, 2011, 12:43
This is Steve Shyver's carriage lock modification for a Harbor Freight 8x12 or Lathemaster 8x14 lathe (both lathes are the same size if measured the…
- Snub's ball turning tool by: Rob
October 30, 2010, 09:56
I think this is a brilliant idea. "Snub" made a ball turning tool and used a 4-jaw chuck as the base. He says it works perfectly and leaves an almost…
- Inexpensive DIY tachometer for a mill or lathe by: Rob
March 10, 2010, 19:25
Here's an idea I haven't seen before. Adam made a very inexpensive tachometer for his variable speed X2 mini-mill using a cyclometer (bicycle speedometer)…
- A Homemade DRO for the 7x Mini-Lathe by: Rob
December 29, 2009, 12:53
This article describes how I added an easy-to-make DRO (Digital Readout) to the cross-slide of my 7x12 mini-lathe. It uses an inexpensive digital dial…
- Free Plans: Quick-Release Lathe Mounted Dial Indicator Holder by: Rob
September 18, 2009, 22:19
SwarfRat Enterprises has a set of free plans for a quick-release dial indicator holder that mounts on the front of a mini-lathe. The holder is made from a…
- Lever-Operated Tailstock Cam Locks - Three Well Known Designs you Can Build and a Kit you Can Buy by: Rob
January 6, 2009, 11:39
It has been more than a year and a half since I bought my 7×12 mini-lathe and I finally decided I needed to get serious about building or buying a cam-operated…
- New V-belt makes speed changes easier by: Rob
- Category: Mini-Mill Mods (8)
- Dial Indicator Helps Set Z-axis Height by: Rob
March 15, 2011, 13:36
I bought an old Federal dial indicator from a retired machinist that had a big flat donut-shaped magnet glued on its back. I almost passed it up because it…
- How-to: Remove the intermediate gear from a mini-mill by: Rob
July 7, 2010, 14:30
This photo essay will show you how to remove the intermediate gear and shift lever from the head of a Sieg Industries X2 mini-mill . It also explains why…
- How-to: Install a belt-drive on a mini-mill by: Rob
June 20, 2010, 21:51
I decided to write this article to show you how quick and easy it is to install a belt-drive on a mini-mill, discuss the advantages of using a belt drive, tell…
- Inexpensive DIY tachometer for a mill or lathe by: Rob
March 10, 2010, 19:25
Here's an idea I haven't seen before. Adam made a very inexpensive tachometer for his variable speed X2 mini-mill using a cyclometer (bicycle speedometer)…
- X2 Mini-Mill Mod Reduces Column Flex by: Rob
November 9, 2009, 13:35
There's an excellent thread over on the Home Model Engine Machinist forum that describes a modification for reducing the X2 mini-mill's notorious column…
- Mini-Mill Spindle/Column Alignment by: Rob
June 23, 2009, 15:16
This tutorial was written by Earl Hackett, who graciously gave me permission to republish it here. Earl found that even though his mini-mill was trammed…
- Make or Buy a Power Feed for your Mini-Mill by: Rob
April 15, 2009, 06:46
I took a couple of machine shop classes and got spoiled by the X-axis power feeds on the Bridgeport mills. Ever since then I have thought about adding one to…
- An Easy Way to Reduce the Mini-Mill's Z-Axis Backlash by: Rob
March 12, 2009, 10:30
The typical Sieg X2 mini-mill has a lot of backlash in the Z-axis. In my case it was .053-inches, which was almost a full turn of the fine-adjust…
- Dial Indicator Helps Set Z-axis Height by: Rob
- Category: Bandsaw Mods (1)
- A Chip Brush for the Jet 5X6 Bandsaw by: Mikey
September 29, 2009, 20:39
This article was written by "Mikey" and it first appeared on the Yahoo 4x6Bandsaw discussion group. I think it is a great idea and well presented so I…
- A Chip Brush for the Jet 5X6 Bandsaw by: Mikey
- Smithy Granite Clutch and Driven Pulley Bearing Replacement by: Jay Bolyard
- Category: Engines (19)
- Wayne Grenning by: NateD
January 31, 2012, 07:32
When the Daimler Chrysler Corporation decided to make a reproduction of its first engine, one that was a pioneer in automobiles and the model for the modern…
- Free Plans: Jeroen Jonkman's "Stirling 60" by: Rob
November 27, 2011, 07:00
Jeroen Jonkman built this Gamma type Stirling engine for his father's 60th birthday. He also drew a nice set of plans for it and is very generously sharing…
- Free Plans: David Kerzel's C02 Engine by: Rob
July 21, 2011, 14:22
Here's another set of free plans and construction notes by David Kerzel. These are for a CO2 engine which is much smaller than his very beautiful hit &…
- Category: Steam Engines (5)
- Jorgensen Steam by: patj
December 2, 2010, 14:29
Pat Jorgensen recently posted a comment and I noticed that he had an interesting web site about steam engines. So I invited Pat to be a guest blogger…
- Free Plans: Marconett Engineering's "David" Steam Engine by: Rob
September 9, 2010, 18:27
Marconett Engineering sells plans for a variety of model steam engines that are made from readily available "barstock" instead of castings. They also…
- Plans: HMEM's EZ Build Engine by: Rob
April 20, 2010, 13:12
You won't need a mill to make this nice looking steam engine that was designed to be an easy-to-make project to teach basic machining skills to beginners. …
- Bogstandard’s “Paddleduck” Engine Plans by: Rob
November 30, 2009, 19:25
This is not just a set of free plans for a working model steam engine. It's a well-written, well-organized, profusely illustrated 113-page tutorial about…
- A Beautiful Steam Engine with Construction Details by: Rob
February 23, 2009, 12:00
John Bentley made this beautiful half-scale vertical steam engine. He also did a great job of documenting most of the process on his construction page. I…
- Jorgensen Steam by: patj
- Category: Stirling Engines (9)
- Free Plans: Jeroen Jonkman's "Stirling 60" by: Rob
November 27, 2011, 07:00
Jeroen Jonkman built this Gamma type Stirling engine for his father's 60th birthday. He also drew a nice set of plans for it and is very generously sharing…
- Simple Coke Can Stirling Engine by: Rob
January 8, 2011, 19:25
This Stirling engine can be built without machine tools or machinist skills. It uses inexpensive and easy-to-find materials and it looks like it is…
- The smallest Stirling engine? by: Rob
November 17, 2010, 20:47
This is a follow-up to my last post about small Stirling engines. This video shows one that might be the world's smallest. It was made by Günter Bettinger,…
- A couple of "micro" Stirlings by: Rob
November 16, 2010, 12:05
This is Jan Ridders' newest Stirling engine. It's so small it uses a 1 Euro coin for the flywheel and a couple of 5 Euro cent pieces for the top and…
- Jan Ridders' Flame Eater "Marc" by: Rob
May 7, 2010, 10:09
Jan Ridders recently updated his plans for a vertical flame eater engine that he originally made in 2003 as a birthday present for his son Marc. He made a…
- Flywheel Hub Construction by: Rob
August 29, 2009, 22:26
Here's how I made the hub for Jan Ridders' New Simpler LTD Stirling Engine. I started with a piece of 1.25-inch diameter aluminum and turned down a…
- Materials List for Jan Ridders' Simple LTD Stirling Engine by: Rob
August 11, 2009, 14:49
Here is a list of the materials you will need to build Jan Ridders' new simple low temperature differential Stirling Engine. You can download the plans here…
- Jan Ridders' New LTD Stirling Engine by: Rob
July 19, 2009, 10:42
I am a big fan and admirer of Jan Ridders. He is a talented and prolific designer of Stirling, flame-eater and internal combustion engines that are…
- Jan Ridders' Engines by: Rob
February 1, 2009, 00:18
Jan Ridders is a talented machinist and prolific designer of model Stirling, flame-eater and internal combustion engines. As you can see from the…
- Free Plans: Jeroen Jonkman's "Stirling 60" by: Rob
- Category: Jan Ridders (5)
- A couple of "micro" Stirlings by: Rob
November 16, 2010, 12:05
This is Jan Ridders' newest Stirling engine. It's so small it uses a 1 Euro coin for the flywheel and a couple of 5 Euro cent pieces for the top and…
- Jan Ridders' Updated Flame Eater and "Scuderi" 4-stroke Engine Plans by: NateD
July 1, 2010, 00:30
Jan Ridders has updated plans on his web site for two of his favorite engines: a 2-cylinder flame eater and a Scuderi Split Cylinder internal combustion…
- Jan Ridders' Flame Eater "Marc" by: Rob
May 7, 2010, 10:09
Jan Ridders recently updated his plans for a vertical flame eater engine that he originally made in 2003 as a birthday present for his son Marc. He made a…
- Materials List for Jan Ridders' Simple LTD Stirling Engine by: Rob
August 11, 2009, 14:49
Here is a list of the materials you will need to build Jan Ridders' new simple low temperature differential Stirling Engine. You can download the plans here…
- Jan Ridders' Engines by: Rob
February 1, 2009, 00:18
Jan Ridders is a talented machinist and prolific designer of model Stirling, flame-eater and internal combustion engines. As you can see from the…
- A couple of "micro" Stirlings by: Rob
- Category: Stirling Construction (3)
- Cutting Glass on the Mini-Lathe by: Rob
August 31, 2009, 22:05
I needed to cut a piece of glass tube to a certain length and this is how I did it using my mini-lathe, an inexpensive diamond blade, some masking tape and…
- A Screwed Up Part and Some Ramblings about Using and Buying Drill Rod by: Rob
August 30, 2009, 21:38
My last post described how I made the flywheel hub for Jan Ridders' simple LTD Stirling engine. It was pretty easy to make, which is good because I screwed…
- Flywheel Hub Construction by: Rob
August 29, 2009, 22:26
Here's how I made the hub for Jan Ridders' New Simpler LTD Stirling Engine. I started with a piece of 1.25-inch diameter aluminum and turned down a…
- Cutting Glass on the Mini-Lathe by: Rob
- Wayne Grenning by: NateD
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