Video: Centering a 4-jaw chuck

This is probably the best video I’ve ever seen showing how to center a piece of round stock in a 4-jaw lathe chuck.  I am wondering about one thing though.  Some of the commenters on YouTube refer to centering the chuck the “normal” way.  Well, what is the “normal” way?  This is pretty much the way I do it, although I still haven’t gotten around to making a second chuck key yet.

Free Plans: David Kerzel’s Hit & Miss Engine

David Kerzel has free plans for this beautiful hit & miss engine he designed.  It may look like it’s made from castings but it’s actually made from bar stock.  The cylinder has a .75-inch bore and the flywheels are 3.5-inch in diameter.  The plans also come with some well-written and very helpful construction notes.  You can find the links to download David’s plans and notes near the bottom of this web page.

HSS Indexable Inserts

It’s not obvious at first but this video is about the Arthur R. Warner Company’s HSS indexable inserts.  After seeing it I’ve decided that I would really like to give them a try.  I know you can get a better finish with HSS bits but I don’t like having to stop to sharpen them.  So I use carbide inserts.  I get a pretty good finish with them and I can cut with a tip for hours before it wears out and I have to rotate the insert to a new one.

It looks like the Warner Company’s inserts give you the advantages of HSS along with quick and easy sharpening.  When a tip on the insert gets dull you can rotate to a new one in seconds without losing your lathe bit’s position.  And when all 3 tips become dull you can sharpen them by rubbing the top surface of the insert on a whetstone for a few seconds (see video at 2:30).

Unfortunately, they don’t seem to sell inserts that will fit my tool holders (TCMT32.52 for my 8×12 and TCMT 21.51 for my 7×12).  So if I want to give HSS inserts a try I’ll have to buy a 5 bar turning kit for about $128 or somehow find the time to make a bar that will fit their inserts.  The price of their kit is considerably more than what I paid for my imported insert holders but it seems reasonable for a quality American made product.  Has anyone bought one or tried their inserts?

5-axis machining

I wonder if we’ll be able to buy an affordable hobbyist version of one of these machines in 10 years?